The treatment of gear of diametical 3m less than on all-purpose machine tool

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  • source:PHAUP CNC Machining
Of production technology of high quality gear carrying out is extremely complex, so far, inside the industry mostly the special solution with bureau costly be confined to. The needle is to company of this state, DMG on the base that has machine tool of 5 axes standard, through using GearMILL major software is Zyklo-Palloid* gear (Kelingenbeige makes gear) offerred far than so far special program more economic a complete set of makes a technology, be answered actively what caused professional domain and pay close attention to highly. Positive drive is accompanying the advancement of the world, for example, car, shipbuilding and energy industry. Make market map to a large number of demand of gear and the gear that expand ceaselessly the fast advancement of the world. So far, gear creates the field that is a special specialization, to achieve the treatment quality of gear and accuracy class, the production of specialization needs special device to cooperate to use treatment of special cutting tool. But the preparation of special device and special cutting tool and use the development that also restricted gear production to make at the same time and innovation. Nevertheless these days already became the past. By cutting tool of standard machine tool, standard, measure module and GearMILL gear cutting functional bag has become the GearMILL gear cutting that special software place comprises product of DMG latest technology offers client choose and buy. This function bag can realize soft to commonly used and aleatoric dentiform hard gear to have the treatment of efficient, low cost and short period. What this covers a system is practical had passed the ZykloPalloid that makes large high accuracy®Bevel gear group (Kelingenbeige makes gear) get a proof (ZykloPalloid®The registered trade mark that is joint-stock company of Bei Ge of gram forest root) . Besides GearMILL professional software, the DuoBLOCK of DMG and dragon door series the element that 5 axes machine tool also is success of gear cutting technology. The machine tool of these series applies to sheet not only production, OK still in medium-sized batch production applying. In mill car on machining center not only can undertake from embryo of tine metempsychosis turn the compositive treatment that begins final gear cutting, and the treatment that still can complete whole gear axis. By right of modular GearMILL system machines gear on all-purpose machine tool, make DMG entered up to now by the treatment domain of expert place forestall. The active force of technical development comes from this high spirit to be carried out at application, because those are carried the kind that tries treatment project ceaselessly for years by the client of price worry,seek more special treatment method of economy, among them the requirement provides the treatment means of gear of pair of a complete set of, machine to what helix umbrella ages especially. The CNC Machining program that offers through the client is being used on the machine tool shows exceedingly good result very quickly. Even if the treatment of hard tooth flank, also blame a trouble to the 5 axes machine tool of DMG, can achieve can good appearance completely bright and clean degree. Unique at that time challenge is the processing of data of pair of tine antrum geometry, this one difficult problem has been succeeded to capture later. DMG is in rich 5 axes combine those who face a client to come on foundation of processing technique experience research and development of appearance treatment proper motion GearMILL software. This software just is used at process designing to come from at the beginning at gear the geometrical information of special software, handle in order to facilitate further on CAD/CAM software system. On this foundation GearMILL is become by development module of a software, this module is OK according to gear parameter complete computation gives data of tine antrum geometry, make the 5 rods that for DMG place of all-purpose machine tool uses again next machine program. What differ with system of traditional CAD/CAM of 5 axes linkage is, the gear cutting software of DMG can pass mathematical computation to acquire accurate cutting tool method and position directly, is not the method that will acquire cutting tool through using similar space curved surface and azimuth. So, this software open up new approach, can generate optimal on the technology that implements on machine tool of DMG5 axis standard practical best gear cutting takes cutter track way. According to aid this to cover gear cutting software, all-purpose machine tool and machining center give DuoBLOCK® series and dragon door series the client offerred to compare private plane plan more the mill of economic material benefit ages processing technique. Can choose function of software of the following GearMILL for the client at present: -- according to the Zyklo-Palloid® helix umbrella of the input tine parameter is calculated the geometrical parameter of tine antrum, include outline to change, mode of clench the teeth and optimize parameter of tine root geometry. -- make 5 rods program of thick, finish machining -- create nap program (the treatment nap after workpiece heat treatment) -- generate measure data -- the postposition of machine tool of compound to milling machine of DMG 5 axis and mill car treatment handles the module of gear cutting software that here the DMG on the foundation applies to further development other sort. CNC Milling CNC Machining