The economy of intricate work is machined

Monforts Werkzeugmaschinen company (machine tool) , Laserline company (laser technology) , Precitec company (pass feeling technology) , Exapt company (CAD/CAM coupling) , Fraunhofer IPT (compositive, technology studies laser) , Sempell company (instrument appearance is made) . The soft cutting of this part convention, laser beam machining (quench, film and alloy) with hard cutting the equipment at a suit. Exhibit on exhibition of Han Nuowei EMO 2007, its advantage is clearly: Treatment process (tool exchange, convey and set time) get shortening, charge (content shedding, equipment uses bear) all get reducing, and product quality (whole technological process undertakes automatically) get rising. Compound model equipment is supplying period short with the situation that needs to ask to make flexible response to the client the most applicable: Short-term inside undertake treatment and prototype make to machine parts or tools kept in reserve. Graph the goal that the rolls mill to use module formula design construction of 2 pairs of gear achieves compound treatment for compositive craft, be based on modular design principle, new Uni-Cen 504 car / mill center is come out by the design, it has: (graph 1 ～ 3) (1) main shaft and turn over runner shaft. (2) upside tool carrier serves as but whirly dynamoelectric milling spindle, freedom is had to spend on 3 linear axial. (3) cutting tool changes implement with cutting tool library. (4) bottom tool carrier regards cutting tool as rotary table; The tool carrier after rear push frame is mixed. (5) the probe before each set, use at laser steel and laser film processing. (6) dynamoelectric milling spindle all has freedom to spend on X, Y, Z and B axial, because this can be in aleatoric make accurate motion locally. Of laser beam machining before probe by upside tool carrier (dynamoelectric milling spindle) HSK pedestal is propped up, work in the light of laser beam machining thereby, can realize complete freedom to spend. To enhance the tigidity when cutting, can undertake to B axis consolidate is mixed deploy brake brake for dynamoelectric milling spindle. All axes all can undertake alternate polish, can be opposite so very complex geometry external form undertakes machining. The machine tool sets warehouse of knife of form of a dish, can manage through what using the measure of bit body but the amount of the cutting tool that scale turns. The amount of cutting tool can expand most 108. NC cutting tool changes implement assemble cutting tool to dynamoelectric arbor from inside cutting tool library, ensure with fast archives shorter changeover time. Laser component sets park workshop besides because used optical cell, because this laser technology is right the margin requirement of cutting technology is very sensitive: Cut bits and cooling lubricant. So, in be not issued by the circumstance of outside influence, compound model the laser component of the machine tool and sensitive energy unit all are installed at workshop besides. Energy unit park protects a canal inside, this protection canal still carries on at the same time tensile load. This configuration that protects a canal can allow the freedom that equipment is running direction to go up individually to spend. On the safe setting of laser protector, considered to avoid equipment operation to get bounds factor when cutting works, laser installs overall to be able to be gotten off when cutting works. Get hurt to staff prevents in exercise, the position of the laser guard in system of device control character accepts safe monitoring under. Graph 3 in compound model the cutting on the machine tool and static state of laser beam machining direct column does not have company of Monforts of slip fixed position to be in compound model reliable static state was configured on equipment oriented column. This is particularly crucial when equipment has good treatment. Without wear away, the oriented device of maintenance-free does not make attrition contact in the job, slip phenomenon won't happen, the benefit when because this is making very little use,the action is made is apparent. Although journey increment has 1 μ M only, also won't happen slip. Fore-and-aft slippery boots shift is very smooth, because this is when good treatment,can acquire wonderful exterior character. The thin oily film between bore and oriented column can make equipment achieves very good damp character. Undertaking laser adds man-hour forcedly, countershaft district is local get the place of bear (like bearing, slippery keyway or wedge chamfer joint) undertake martensite sclerosis is handled, wear away in order to reduce degree. With sclerosis of other brim film craft photograph is compared, the cause that the advantage of this kind of method is investment of the sources of energy is exact, use up low, follow-up fabricating quantity gets reducing. Through having the hard processing process of the choice, the component need not accept meaningless treatment on other position. To undertake directing to laser light beam in sclerotic processing, used system of a kind of scanning, the C axis that can rotate with equipment so realizes adjustable track width together. If C axis fall asleep, can pass scanning system to undertake quenching handling to the aleatoric surface of workpiece. Pass laser film, all sorts of different faces that can gain place to need are characteristic, use the auxiliary data that low Zhu nods to this need, if be aimed at wear-resisting,caustic is mixed anticorrosive defend processing. Laser technology is apparent excel is other film technology, geometrical appearance also wants accurate a lot of. Requires auxiliary data is put to workpiece with the form of strip, undertake fusing by laser. The material of material excel powder of this kind of form, won't enter dust area in equipment, avoid the undesirable effect of pair of equipment component and function thereby. Regard quality as a kind of assuring device, also used sensor of a kind of laser when film, with undertaking detecting to the precision of film. Go up as a result of equipment compositive measure technical equipment, because this is machining the defective goods that appears in the process to be able to be identified instantly, prevent the worker worker in sequel thereby on the charge with additional meaningless generation. What the user of CAM system supports craft is compositive the integrated capacity that increased facility, also raised taller requirement to the operation personnel of NC process designing and equipment. Generally speaking, operation personnel machines craft at a kind only only, accordingly process designing job must be finished automatically. To achieve favorable result, used CAD/CAM coupling. Tool of this kind of design can cover all technological process, and " from a cast " establish machine program. CNC Milling CNC Machining